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Transformer Winding Machine

The transformer winding machine supports a wide range of wire gauges and winding modes, ensuring consistent coil quality. This equipment is an ideal choice for manufacturing power transformers, distribution transformers, and dry-type transformers, capable of significantly boosting production speed while maintaining high precision.

  • Supports various coil types and dimensions
  • Features automatic wire feeding and tension control capabilities
  • Offers high repetitive precision with minimal need for manual intervention
ParameterValue
ModelTransformer Winding Machine
Max Wire Diameter16 mm
Min Wire Diameter0.5 mm
Max Coil Diameter800 mm
Max Coil Height600 mm
Winding Speed50 – 400 rpm
Wire Tension Accuracy±0.5 N
Layer Pitch Accuracy±0.2 mm
Motor Power7.5 kW
Voltage380V
Control SystemCNC Touchscreen Control
Machine WeightApprox. 1800 kg
Machine Dimensions2500 × 1500 × 1800 mm
FunctionsWire Feeding / Coil Winding / Layer Control / Automatic Stop
Wire MaterialCopper / Aluminum
PackagingStandard Wooden Box
Adjustable Tension and Speed

Adjustable Tension and Speed

The Transformer Winding Machine is equipped with an adjustable tension mechanism and a variable-frequency motor, enabling precise control tailored to various wire gauges and coil dimensions. Operators can configure parameters such as wire tension, rotational speed, and layer spacing, thereby ensuring consistent product quality and effectively preventing wire deformation.

Heavy-Duty Frame and Durable Components

The entire machine is constructed from reinforced steel, ensuring exceptional stability even during high-speed winding operations. The synergistic operation of industrial-grade motors, precision bearings, and CNC drive components guarantees smooth performance and a long service life for the equipment.

Heavy-Duty Frame and Durable Components
User-Friendly Operation Experience

User-Friendly Operation Experience

The Transformer Winding Machine features a touchscreen interface that allows operators to monitor the entire winding process in real time. The system includes an automatic alarm function; should a wire breakage or winding misalignment be detected, an immediate alert is issued, thereby effectively minimizing downtime for maintenance.

Can the Transformer Winding Machine process both copper and aluminum wires simultaneously?

Yes, it supports both copper and aluminum wires and can accommodate a wide range of wire diameters, ranging from 0.5 mm to 16 mm.

How does the Transformer Winding Machine prevent wire breakage?

Its adjustable tension system, combined with precision CNC controls, maintains consistent wire tension, thereby effectively minimizing the risk of wire deformation and breakage.

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Why Choose FengHua for Your Busbar Processing Project?

A busbar machine supplier should be evaluated by its ability to define, configure and test the proposed equipment. Compare the confirmed machine model, punching, cutting and bending capacity, applicable copper and aluminum busbar specifications, positioning method, tooling configuration, control system, electrical components, included documentation, processed samples, FAT results, warranty terms and spare-parts scope. For projects involving specific hole layouts, cutting lengths, bending angles, dimensional tolerances or surface requirements, request a sample test using the specified busbar material before final acceptance. Record all agreed machine functions, technical parameters, tooling, components, inspection criteria and service responsibilities in the technical quotation and contract.
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