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Aluminum Busbar Bending Machine

The Aluminum Busbar Bending Machine utilizes a servo motor drive and a CNC control system—integrated with proprietary software—to achieve automated processing, thereby enhancing production efficiency and ensuring machining precision.

  • Featuring CNC control combined with CAD/CAM software, it enables automated programming and machining operations.
  • It supports the bending of aluminum busbars at complex angles and in various shapes.
  • It is ideally suited for mass production within the power equipment and busbar processing industries.
ParameterValue
ModelAluminum Busbar Bending Machine
Nominal Pressure400 KN
Motor Power5.5 kW
Bending Angle Accuracy±0.3°
Stroke210 mm
Backgauge Accuracy±0.15 mm
Max Flat Bending Size16 × 200 mm
Max Vertical Bending Size12 × 120 mm
Backgauge Length1500 mm
Machine WeightApprox. 3.5 T
Machine Dimensions3450 × 1200 × 1750 mm
FunctionsAluminum Busbar Bending
CNC Servo Bending System

CNC Servo Bending System

Integrated with high-precision ball screws and planetary gear reducers, this system ensures stable transmission.Compared to traditional hydraulic equipment, the bending process is smoother, repetitive positioning accuracy is higher, and performance remains unaffected by ambient temperature fluctuations.Furthermore, the servo system automatically ceases operation during standby, effectively reducing energy consumption and enhancing overall equipment efficiency.

Closed-Structure Bending Frame

The entire machine features a “closed-structure bending” design; the machine body is constructed from high-strength steel plates that have undergone tempering treatment, ensuring exceptional load-bearing capacity. This structural configuration distributes forces evenly, effectively mitigating issues related to eccentric loading and thereby enhancing bending stability.The open-style operating space design facilitates easier material handling for operators—both loading and unloading—thereby boosting both operational efficiency and safety.

Closed-Structure Bending Frame
Modular Backgauge System

Modular Backgauge System

The backgauge system features a modular design, allowing for the selection of various length configurations to meet specific customer requirements. Its bridge-type structure, combined with linear guide rails, ensures smoother operation of the backgauge and enhances positioning accuracy. This system is ideally suited for processing aluminum busbars of various specifications within your workshop.

Does the Aluminum Busbar Bending Machine support the custom bending of non-standard aluminum busbars?

Through programmable adjustments and die changes, the machine can perform customized aluminum busbar bending to meet the specific requirements of various projects.

What advantages does the Aluminum Busbar Bending Machine offer compared to hydraulic equipment?

Servo-driven systems feature high positioning accuracy, low energy consumption, and cleaner operation, making them better suited for high-precision aluminum busbar processing applications.

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Why Choose FengHua for Your Busbar Processing Project?

A busbar machine supplier should be evaluated by its ability to define, configure and test the proposed equipment. Compare the confirmed machine model, punching, cutting and bending capacity, applicable copper and aluminum busbar specifications, positioning method, tooling configuration, control system, electrical components, included documentation, processed samples, FAT results, warranty terms and spare-parts scope. For projects involving specific hole layouts, cutting lengths, bending angles, dimensional tolerances or surface requirements, request a sample test using the specified busbar material before final acceptance. Record all agreed machine functions, technical parameters, tooling, components, inspection criteria and service responsibilities in the technical quotation and contract.
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