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Busbar Connector Processing Center

The Busbar Connector Machining Center is widely utilized in the manufacturing of busbar trunking systems, power distribution equipment, and complete power transmission and distribution assemblies. Featuring a compact structural design and a stable hydraulic system, it ensures the efficient processing of busbar connectors, thereby enhancing assembly precision and significantly reducing the labor intensity associated with manual operations.

  • Specifically designed for the processing of busbar connectors and joints
  • Integrates both cutting and punching functions
  • Employs a Siemens PLC control system for stable and reliable operation
  • Suitable for processing both copper and aluminum busbar connectors
ParameterValue
ModelBusbar Connector Processing Center
Max Processing Thickness16 mm
Max Processing Width200 mm
Nominal Force (Punching)300 KN
Cutting Force300 KN
Max Hydraulic Pressure31.5 MPa
Motor Power9 kW
Voltage380V
Control SystemSiemens PLC
Electrical ComponentsSchneider
Guide Rail / ScrewHIWIN / TBI
Servo SystemInventron
Control SoftwareZhenjie Embedded Software
Machine Dimensions2500 × 1800 mm
FunctionsCutting / Punching
PackagingStandard wooden box
Warranty3 Years
Specialized Connector Processing and Design

Specialized Connector Processing and Design

The Busbar Connector Processing Center was developed specifically for the fabrication of busbar connectors and joint assemblies utilized in electrical systems. It is capable of performing precise cutting and punching operations on connector bars, thereby ensuring superior alignment accuracy during the assembly process.

Reinforced Mechanical Structure

The Busbar Connector Processing Center utilizes a Siemens PLC control system to ensure reliable, stable, and consistent operation. Through this system, operators can efficiently manage processing workflows and maintain steady production performance. The system facilitates simple parameter adjustments, enabling rapid switching between connectors of different specifications.

Robust PLC Control System
Reliable Hydraulic and Component Systems

Reliable Hydraulic and Component Systems

The Busbar Connector Processing Center is equipped with a hydraulic system capable of generating pressure up to 31.5 MPa, thereby ensuring consistent and stable force output during shearing and punching operations. The selection of key components—such as Schneider Electric elements and HIWIN/TBI guide rail systems—significantly enhances the equipment’s durability and long-term operational performance.

Can the busbar cutting machine continuously process long busbars?

Yes, this equipment is specifically designed for processing long busbars; it supports continuous feeding and is highly suitable for large-scale production lines.

Is it suitable for meeting custom busbar design requirements?

Yes, the equipment is capable of handling various hole layouts and cutting specifications, making it suitable for processing a wide range of custom electrical components.

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Why Choose FengHua for Your Busbar Processing Project?

A busbar machine supplier should be evaluated by its ability to define, configure and test the proposed equipment. Compare the confirmed machine model, punching, cutting and bending capacity, applicable copper and aluminum busbar specifications, positioning method, tooling configuration, control system, electrical components, included documentation, processed samples, FAT results, warranty terms and spare-parts scope. For projects involving specific hole layouts, cutting lengths, bending angles, dimensional tolerances or surface requirements, request a sample test using the specified busbar material before final acceptance. Record all agreed machine functions, technical parameters, tooling, components, inspection criteria and service responsibilities in the technical quotation and contract.
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